Side-Power SP 200 TC Technické informace

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IM-P343-29 CH Issue 5 1
SP200
Electropneumatic Smart Positioner
Installation and Maintenance Instructions
IM-P343-29
CH Issue 5
3439650/5
1. Index
2. Safety information
3. Technical information
4. Options
5. Installation
6. Electrical connections
7. Quick start procedure
8. Programming
flow chart
9. Programming and
commissioning
10. Maintenance
11. Default values and
program settings
12. Glossary of
display data
13. Certification
Printed in the UK
© Copyright 2009
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Strany 1 - IM-P343-29

IM-P343-29 CH Issue 5 1SP200 Electropneumatic Smart PositionerInstallation and Maintenance InstructionsIM-P343-29CH Issue 53439650/51. Index2. Safe

Strany 2 - IM-P343-29 CH Issue 52

IM-P343-29 CH Issue 5104. Options4.1 Pressure gauge blockAn optional pressure gauge block (Figure 2) can be fitted onto the SP200 posit

Strany 3 - 1. Index

IM-P343-29 CH Issue 5 115. Installation5.1 Mounting the SP200 positioner - General informationPreliminary check of valve and actuator assembly - A

Strany 4 - 2. Safety information

IM-P343-29 CH Issue 5125.2.1 Loosely attach the magnet bracket (2) to the valve / actuator connector (refer to Figures 4 and 5). Be su

Strany 5 - - General information

IM-P343-29 CH Issue 5 135.2.2 Slide the bracket (2) to the left or to the right (Figure 6) till the correct position is achieved.

Strany 6

IM-P343-29 CH Issue 5145.2.4 Loosely attach the positioner mounting plate to the actuator as shown in the following pictures: for the pillar actuato

Strany 7 - 3. Technical information

IM-P343-29 CH Issue 5 155.2.6 Attach the positioner mounting plate to the positioner as shown in Figure 12.Protection plateAttach the mounti

Strany 8 - 3.3 Materials

IM-P343-29 CH Issue 5165.3 Sequence for mounting an SP200 positioner to a rotary actuator5.3.1 Assembly for fitting an SP200 on to a ¼ turn valve.F

Strany 9 - 3.5 Programmable functions

IM-P343-29 CH Issue 5 17Fig. 16Fig. 17Fig. 18

Strany 10 - 4. Options

IM-P343-29 CH Issue 518Fig. 19Fig. 20Assembled

Strany 11 - 5. Installation

IM-P343-29 CH Issue 5 195.3.2 Adjust the magnet orientation as illustrated in Figures 21 and 22 and tighten the bolt to fix the magnet into position

Strany 12

IM-P343-29 CH Issue 52

Strany 13

IM-P343-29 CH Issue 520Fig. 23¼" NPT air supply (supply)¼" NPT air signal to actuator (output 1)5.4 Air supply and connectionsWARNING: Sup

Strany 14

IM-P343-29 CH Issue 5 216. Electrical connections6.1 Guidance notes on wiring installationFor heavy industrial applications it is recommended to use

Strany 15

IM-P343-29 CH Issue 5226.2.3 Travel switches- and 4-20 mA retransmission wiring digramsFig. 26 Software switches2 kTravel switches 1Table 1Rating

Strany 16 - Fig. 15 Mounting kit

IM-P343-29 CH Issue 5 236.2.4 Wiring for instrinsic safe applicationsFig. 28 Example of electrical connections for Intrinsically Safe applicationsO

Strany 17 - IM-P343-29 CH Issue 5 17

IM-P343-29 CH Issue 5247. Quick start procedure7.1 2-port valvesThe following applies to positioners fitted to 2-port valves having plug ab

Strany 18 - Assembled

IM-P343-29 CH Issue 5 257.2 3-port valves (with travel setting (TRAVL) 0 - 100%, refer to Figures 27 and 28)Proceed as above up to Section 7.1.9.7.2

Strany 19

IM-P343-29 CH Issue 5268. Programming flow chartFig. 29Softwareversion(Ver X.XX)MANOPAUTOSSETTUNERUNSET-UPNOWSP200MENU% Travel(TRAVL0-100% / 100-0%)

Strany 20

IM-P343-29 CH Issue 5 27Clear stored values(RESET)Recall stored values(RETRN)Retain temporary values(RTAIN)AUTO OPERATION(mA Input signal)Shut-off ma

Strany 21 - 6. Electrical connections

IM-P343-29 CH Issue 5289. Programming and commissioning9.1 Set-up nowProgramming notesThe positioner fitted to this control valve requires programmi

Strany 22 - 

IM-P343-29 CH Issue 5 29Clear stored values(RESET)Recall stored values(RETRN)Retain temporary values(RTAIN)Mounting position check(CALIB)�Fig. 30Soft

Strany 23 - Hazardous

IM-P343-29 CH Issue 5 31. IndexSection Sub-section 2.1 General requirements2. Safety 2.2 Electrical safety requirements information 2.3

Strany 24 - 7. Quick start procedure

IM-P343-29 CH Issue 5309.2.2 CALIB - mounting position calibration Programming notesTo access CALIB press and hold key for 3 seconds. The disp

Strany 25

IM-P343-29 CH Issue 5 319.2.3 RETRN - RTAIN - RESETProgramming notesProvides the facility to restore previous permanently stored values (RETRN),

Strany 26 - 8. Programming flow chart

IM-P343-29 CH Issue 5329.3 MANOPFig. 31Programming notesPress and hold key for 3 seconds to enter manual control mode (MCTL). The disp

Strany 27

IM-P343-29 CH Issue 5 339.3.2 C-CAL - current calibrationProgramming notesC-Cal provides a simple way to make a fine calibration of the

Strany 28 - 9.1 Set-up now

IM-P343-29 CH Issue 5349.4 AUTOS - automatic autostroke commissioningAUTOS% Travel(TRAVL0-100% / 100-0%)Autostroke activate(AUTOS)3 second enterFi

Strany 29 - 9.2 SP200 MENU

IM-P343-29 CH Issue 5 359.4.1 TRAVL - % travel displayProgramming notesPress key to access TRAVL.Provides selection of % valve travel display wi

Strany 30 - Programming notes

IM-P343-29 CH Issue 536Display = 100%Display = 0%Display = 100%Display = 0%Fig. 35 2-port valve normally open - TRAVL setting = 100% to 0%Fig. 36

Strany 31 - Commissioning notes

IM-P343-29 CH Issue 5 37 TRAVEL setting = 0 to 100% DISPLAY = 0% TRAVL setting = 100 to 0% DISPLAY = 100% TRAVEL setting = 0 to 100% DISPL

Strany 32 - % valve travel

IM-P343-29 CH Issue 5389.5 SET - setting of valve functionsFig. 39Programming notesProvides access to basic valve set up functions. Press key

Strany 33

IM-P343-29 CH Issue 5 399.5.1 VALVE - valve typeProgramming notesProvides selection between 2-port and 3-port valves. Default is 2-port valve. De

Strany 34 - ! will be displayed

IM-P343-29 CH Issue 542. Safety information2.1 General requirementsThe flawless and safe operation of the SP200 positioners is reliant on

Strany 35

IM-P343-29 CH Issue 5409.5.3 CTRLA - direct or reverse control actionProgramming notes Provides selection of direct (dIRCT) (4 - 20 mA) or revers

Strany 36

IM-P343-29 CH Issue 5 41Installed orientation At-rest position Control actionManual Selection of required % travel(TRAVL)Automatic determintationSpri

Strany 37

IM-P343-29 CH Issue 5429.5.4 MIN-T - minimum travel settingProgramming notesEnables the minimum valve travel to be set as a percentage of the maximu

Strany 38

IM-P343-29 CH Issue 5 439.5.6 DTRVL - displayed travel percentageProgramming notesThe full mechanical limits of valve travel (0 to 100%) a

Strany 39 - 2-port 3-port

IM-P343-29 CH Issue 5449.5.7 MIN-R - minimum signal span rangeProgramming notesEnables the minimum mA input signal span range to be set. The value

Strany 40 - Valve stem falling

IM-P343-29 CH Issue 5 45Fig. 42 Provides access to more advanced valve tuning functions including:- Dead-band (valve positioning sensitivity) (dB

Strany 41 -  

IM-P343-29 CH Issue 5469.6.1 dbANd - deadband setting (positional sensitivity)Programming notesDead-band provides adjustment of the valve position

Strany 42

IM-P343-29 CH Issue 5 479.6.3 S-MAX - valve shut-off maximumProgramming notesProvides the facility to fully inflate

Strany 43

IM-P343-29 CH Issue 5489.6.5 T-UP - valve slow opening action Programming notesThis function slows down the time taken for the valve to travel fro

Strany 44

IM-P343-29 CH Issue 5 49Fig. 44 TS1 Travel switch 1 (normally open)Switch closedSignalSwitch openTravel100%0%Note: Software configured travel swi

Strany 45

IM-P343-29 CH Issue 5 52.4 Installation for hazardous areas and certification - General informationSP200 Smart Positioner is available for Intr

Strany 46

IM-P343-29 CH Issue 550TS2 - software configured travel switch 2 (normally closed)Programming notesThe switching point can be set as a percentage o

Strany 47 - 

IM-P343-29 CH Issue 5 519.7 RUN - automatic operationFig. 46AUTO OPERATION( % TRAVEL)Return to SP200 menu(RETRN AUTO / RETRN VENT)Run time(RTIME

Strany 48

IM-P343-29 CH Issue 5529.7.1 Automatic operation - % travel Programming notesDuring normal automatic operation the % valve travel will be

Strany 49

IM-P343-29 CH Issue 5 539.8.2 RTIME - total valve run time in hoursProgramming notesThe number displayed is the total valve run time in hours. Run t

Strany 50

IM-P343-29 CH Issue 5549.9 RETRN - return to SP200 MENU in main menuFig. 47Programming notesPress and hold key for 3 seconds. The display will c

Strany 51

IM-P343-29 CH Issue 5 5510. Maintenance10.1 Air supply qualityAs stated in Section 5.4, it is important for correct operation of the SP

Strany 52 - % travel after 5 minutes

IM-P343-29 CH Issue 55611. Default values andprogram settings Main menu Sub-menu Setting options Default value Programmed value SET V

Strany 53 - % travel

IM-P343-29 CH Issue 5 5712. Glossary of display data12.1 Main menu display functionsDisplay Description SET UP Indicates that the SP200 po

Strany 54

IM-P343-29 CH Issue 55812.2 Sub-menu display functions Display Description VER x.xx Indicates the version of software embedded within the

Strany 55 - 10. Maintenance

IM-P343-29 CH Issue 5 59Display Description EQUAL Indicates an equal percentage relationship between the input signal and the valve tra

Strany 56 - 11. Default values and

IM-P343-29 CH Issue 562.4.2 Electrical connections for IS.For installation in classified areas it is necessary to foresee the use of certified assoc

Strany 57 - 12. Glossary of display data

IM-P343-29 CH Issue 56013. CertificationEC-Type ATEX Certificate (Model SP200is)

Strany 58

IM-P343-29 CH Issue 5 61EC Declaration of conformity (Model SP200is)

Strany 59

IM-P343-29 CH Issue 562

Strany 60 - 13. Certification

IM-P343-29 CH Issue 5 63

Strany 62 - IM-P343-29 CH Issue 562

IM-P343-29 CH Issue 5 73. Technical informationNo. Part1. indicating all OK. (! indicates an error)2. Main menu functions with LCD flag indicati

Strany 63 - IM-P343-29 CH Issue 5 63

IM-P343-29 CH Issue 583.2 Technical dataInput signal range 4 - 20 mA nominalMinimum input signal (loop powered) 3.6 mAMinimum air supply pressure

Strany 64 - IM-P343-29 CH Issue 564

IM-P343-29 CH Issue 5 93.5 Programmable functionsAutostroke Automatic commissioning routineValve type 2-port or 3-port% travel Selectable 0 to 1

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